Search Taylor-Winfield

TW: Resistance-Welding

ENE Spot/Projection Welders: Single Phase • Press Type

Specifications | Options

ENE, RWMA Size 1 gives you simplified versatility to meet your more complex welding needs. It allows you to switch from spot welding to projection welding with an absolute minimum of changeover time. Taylor-Winfield quality is reflected throughout. Units are constructed of the finest materials by highly skilled craftsmen. We maintain an extensive inventory of replacement parts to assure maximum operation. In-stock components can ship within 24 hours of order receipt.
  

Standard Features (Included in base price)
• A hardened and ground steel ram, guided by eight anti-friction rollers to insure positive alignment, minimize deflection and reduce friction.

Exceptionally low friction air cylinders, specify size: 6" - for 12" machines only 5" - for 12" and 18" machines 4" - for 12", 18" and 36" machines
• Spot welders available in 18, 24 and 36" throat depths. Projection welders: 12, 18 and 30"
• Three inch ram stroke
• Air pressure regulator gauge and force chart
• Speed control valves to control ram movement down and up
• Air exhaust muffler
• Four transformer sizes - 30, 50, 75 and 100 kva operating on either 230 or 460 volts, 60 hz not both
• Built in 8 step tap switch for 8 steps of transformer output adjustment
• Single stage foot switch
• Style #1 upper and lower T-slotted platens. Style #5 upper (2-1/2" dia) and lower (2-3/4" dia) solid round horns with electrodes and buttons.
• Lower horn brace (only on Style #5 welders of 24" spot throat depth or more)
• Built in adjustment for raising and lowering the knee.
• Hoses for cooling water exit at rear of frame for connecting to supply and drain
• Two instruction manuals
• Standard paint - Weather gray.

Specification:

Mechanical Specifications

Specifications for ENE Spot/Projection Welders

Machine Type		Style 1	Style 1A	Style 1A Modified	Style 5
Horn Size	Inches Upper Inches Lower	- -	2.5 Sq. 2.5 Sq.	2.5 Dia. 2.5 Dia.	2.5 Dia. 2.75 Dia.
Horn Adjustment	Inches In Inches Out	- -	1 1	2.1 1.5	0 1
Platen Spacing, Inches	Head Up, Knee Up Head Up, Knee Down	9 15	9 15	6.2 12.75	- -
Horn Spacing, Inches	Head Up, Knee Up Head Up, Knee Down	- -	4 10	9.1 15.75	9 15

Platen Dimension, Inches		6” Sq. T-Slots on 3.5” centers
Electrode Holders	Upper Lower	1.25” Dia. Barrel, 8” long 1.25: Dia. Barrel, 12” long
Electrodes		RWMA B2508, Class A Alloy, 2” Long, No. 5 Taper

Throat Depth		12” Proj 18” Spot	18” Proj 24” Spot	30” Proj 36” Spot
Standard Operating Cylinder, Diameter, Inches	Without Airlock With Airlock	6 6	5 6	4 5
Minimum Force, Pounds	Without Airlock With Airlock	2335 1675	1645 1645	1075 1075
Maximum Force, Pounds	Standard Air Regulator Precision Air Regulator	650 300	490 230	350 175

Cylinder Stroke, Standard Inches, **, ***		3
Air Pressure Required, PSI, **		80
Free Air Consumption, **** Cubic feet per inch of stroke	4” Cylinder 5” Cylinder 6” Cylinder	.09 .15 .21

* Since operating piston must bottom to assure proper airlock collapse, maximum stroke must be used at all times unless adjustable or adjustable-retractable cylinder is supplied.
** With or without airlock
*** Working Stroke appx. .25" less than cylinder stroke for electrode wear.
**** Maximum at 80 psi - operating cylinder only.

ELECTRICAL SPECIFICATIONS

Specifications for ENE Spot/Projection Welders

30KVA Rating 60Hz	Throat Depth Inches		12*	18*	18**	24**	30*	36*
	Secondary Volts, Maximum		6.67	6.67	6.67	6.67	6.67	6.67
	Current Output, Amperes Maximum, *****		34,000	26,000	24,500	20,800	18,000	15,500
	Power Demand, KVA, Maximum, *****		225	173	163	138	120	103
	Power Factor, Short Circuit %		32	28	28	28	27	27
	Duty Cycle Above KVA Demand, %		.89	1.5	1.9	2.4	3.1	4.2
	Primary Amperes at Maximum Demand, *****	460V 250V	510 1020	390 780	370 740	310 620	270 540	230 460

50KVA Rating 60Hz	Throat Depth Inches		12*	18*	18**	24**	30*	36*
	Secondary Volts, Maximum		7.66	7.66	7.66	7.66	7.66	7.66
	Current Output, Amperes Maximum, *****		39,200	28,700	28,200	23,500	20,400	17,700
	Power Demand, KVA, Maximum, *****		300	220	216	180	156	136
	Power Factor, Short Circuit %		32	28	28	28	27	27
	Duty Cycle Above KVA Demand, %		1.36	2.53	2.62	3.78	5.03	6.62
	Primary Amperes at Maximum Demand, *****	460V 250V	652 1304	478 956	469 939	391 782	339 678	295 591

75KVA Rating 60Hz	Throat Depth Inches		12*	18*	18**	24**	30*	36*
	Secondary Volts, Maximum		8.51	8.51	8.51	8.51	8.51	8.51
	Current Output, Amperes Maximum, *****		43,300	32,000	31,300	26,100	23,000	19,800
	Power Demand, KVA, Maximum, *****		369	272	266	222	195	169
	Power Factor, Short Circuit %		32	28	28	28	27	27
	Duty Cycle Above KVA Demand, %		2.02	3.72	3.89	5.59	7.24	9.65
	Primary Amperes at Maximum Demand, *****	460V 250V	802 1604	591 1182	578 1156	482 965	423 847	367 734

100KVA Rating 60Hz	Throat Depth Inches		12*	18*	18**	24**	30*	36*
	Secondary Volts, Maximum		9.58	9.58	9.58	9.58	9.58	9.58
	Current Output, Amperes Maximum, *****		54,500	43,500	41,400	35,600	29,800	25,100
	Power Demand, KVA, Maximum, *****		522	416	396	341	285	240
	Power Factor, Short Circuit %		32	28	28	28	27	27
	Duty Cycle Above KVA Demand, %		1.79	2.83	3.12	4.21	6.03	8.50
	Primary Amperes at Maximum Demand, *****	460V 250V	1134 2268	904 1808	860 1721	741 1482	619 1239	521 1043

* Measured as a projection welder Style 1.
** Measured as a spot welder Style 5.
*** The Taylor-Winfield Corporation recommends Buss fuse type LPN or LPS
**** The Taylor-Winfield Corporation recommends Gould Shawmut fuse type A4 Bx.
***** Short circuit values (+/- 10%), measured at 8" platen spacing with 3" diameter copper shorting bar on centerline of platen of projection welders; and at 8" horn spacing and copper shorting bar substituted for electrode holders in spot welders.

Options

Options for ENE Spot/Projection Welders

Force System Options
• Gravity ram drop with electrical interlock
• Airline filter with bowl trap and automatic drain.
• 4-1/2" air gauge calibrated in pounds weld force
• Adjustable stroke cylinder, 3" (specify size 4", 5" or 6" dia). Adjustable-retractable stroke cylinder, 3" foot switch and solenoid valve controlled (specify 4", 5" or 6" dia).
• Precision air regulator.
• Seal-off airlock, single pressure (includes precision air regulator and air tank).
• Four inch ram stroke available on all cylinders.
• Air operated lower ram.
• Anti-impact mechanism with solenoid valve and electronic time delay relay.

Electrode and Horn Options
• Standard (90 degree) upper and lower square horns, electrode holders, and electrodes to convert Style 1 to Style 1-A.
• Standard (90 degree) upper and lower round horns, electrode holders, and electrodes to convert Style 1 modified to Style 1-A modified.
• Universal (90 degree - 22-1/2 degree) upper and lower square horns, electrode holders and electrodes to convert Style 1 to Style 1-A.
• Universal (90 degree - 22-1/2 degree) upper and lower round horns for Style 5 welder in place of standard.
• Lower horn brace (Standard on Style 5 welders of 24" spot throat depth and larger).

Transformer Options
• Series-Parallel tap switch (Low-high ranges).
• Re-connectable dual voltage (230/460) welding transformer
• Welding transformer for 50 Hz operation
• Special transformer for full output at 208 v, or 380 v.
• Special kva (or Group 2) transformer

Cooling System Options
• Water system with inlet and outlet manifolds, flow adjusting valves, with or without flow indicators.
• Quick change hose couplings in hoses to both electrode holders.
• Water saver valve, solenoid operated by heat on/off switch.
• Automatic solenoid operated water shut-off valve.
• Water system with inlet manifold, open drain water tunnel and flow adjusting valves.

Tooling Options
• Mechanical safety ram latch with non-repeat, non-tie downpalm buttons.
• Manual tool slide with limit switch, Style 1 only (dual palm buttons required).
• Tilt-out knee, Style 1 only (dual palm buttons required).

Initiation and Control Options
• Two stage foot switch
• Dual non-repeat, non-tie down palm buttons - one stage with or without foot switch and keyed selector switch.
• Heat on/off switch.
• Mounting of welder control, inter-connection and system test.

Convenience Options
• Hydraulic jack in place of standard screw jack.
• Special paint (Specify brand, type and color).
• Additional instruction manuals.
• Export boxing.

Accessories and Controls
• We assume full responsibility for the complete coordinated equipment package.
• A wide selection of various accessories is applicable to ENE welders including the latest safety features to meet OSHA requirements.
• Sales and Service Representatives in principal cities.