TW: Resistance-Welding
Press Welder: Evolution I
Specifications | Options | Drawings
Evolution 1, RWMA Size 1 gives you simplified versatility to meet your more complex welding needs. It allows you to switch from spot welding to projection welding with an absolute minimum of changeover time. Taylor-Winfield quality is reflected throughout. Units are constructed of the finest materials by highly skilled craftsmen. We maintain an extensive inventory of replacement parts to assure maximum operation. In-stock components can ship within 24 hours of order receipt..
Standard Features (Included in Base Price)
Exceptionally low friction/non-lubricated air cylinders. 4" or 6" dia.
Spot welders available in 18" and 24" throat depths. Projection welders: 12" and 18" throat depths.
Five inch ram stroke.
Speed control valves to control ram movement down and up.
Air exhaust muffler.
Two transformer sizes - 50 and 100 kva operating on either 230 or 460 volts (not both), 60 Hz.
Dual palm buttons, non/repeat, non/tie down.
Style #1 upper and lower T-slotted 6" square platens.
Gravity ram drop with electrical interlock.
Airline filter with bowl trap and automatic drain.
4" air gauge calibrated in both lbs. PSI and KCSQ
Series-Parallel tap switch (Low-High ranges).
Water system with inlet and outlet manifolds, flow adjusting valves, with flow indicators.
Quick connect hose couplings.
Hydraulic jack for raising and lowering the knee.
Instruction manual.
Standard paint: Blue
Specifications for EVOLUTION Welder:
MECHANICAL
Machine Type |
|
Style 1 |
Style 2 |
Horn Size |
Inches Upper |
- |
2.5 Sq. |
Horn Adjustment |
Inches In |
- |
0 |
Platen Spacing, Inches |
Head Up, Knee Up |
9 |
9 |
Horn Spacing, Inches |
Head Up, Knee Up |
- |
4 |
Standard Operating Cylinder |
Diameter, Inches |
4” |
6” |
Maximum Force, Lbs. |
|
1075 |
2335 |
Minimum Force, Lbs |
With Standard Air Regulator |
175 |
300 |
Platen Dimensions |
Inches |
6” Sq. T-Slots on 3.5” Centers |
Electrode Holders |
Upper |
1.250” Dia. Barrel, 8” Long |
Electrodes |
|
RWMA B-2508, Class 2 Alloy, 2” Long |
Cylinder Stroke, Standard * |
Inches |
5 |
Air Pressure Required |
|
80 |
Free Air Consumption ** |
(4” Cylinder) |
.09 |
Cubic Feet per Inch of Stroke |
(6” Cylinder) |
.21 |
50 KVA |
Throat Depth, Inches |
|
12* |
18* |
18** |
24** |
Secondary Volts, Maximum |
|
7.93 |
7.93 |
7.93 |
7.93 |
|
Current Output, Amperes, Maximum ***** |
|
51,900 |
42,500 |
34,000 |
29,100 |
|
Power Demand, KVA, Maximum, ***** |
|
411 |
337 |
270 |
230 |
|
Power Factor, Short Circuit % |
|
31 |
35 |
35 |
28 |
|
Duty Cycle at Above KVA Demand, % |
|
.7 |
1.1 |
1.7 |
2.36 |
|
Primary Amperes at Maximum Demand, ***** |
460V |
890 |
732 |
586 |
502 |
| 100 KVA Rating 60Hz |
Throat Depth, Inches |
|
12* |
18* |
18** |
24** |
Secondary Volts, Maximum |
|
9.58 |
9.58 |
9.58 |
9.58 |
|
Current Output, Amperes, Maximum ***** |
|
58,800 |
48,400 |
40,900 |
35,000 |
|
Power Demand, KVA, Maximum, ***** |
|
563 |
464 |
391 |
335 |
|
Power Factor, Short Circuit % |
|
31 |
35 |
35 |
28 |
|
Duty Cycle at Above KVA Demand, % |
|
1.6 |
2.3 |
3.27 |
4.4 |
|
Primary Amperes at Maximum Demand, ***** |
460V |
1225 |
1008 |
852 |
729 |
POWER SUPPLY REQUIREMENTS
Power supply requirements are listed for estimating purposes only. Purchaser should check state and local codes and be governed accordingly.
Transformer Rating at 50% Duty Cycle, 60Hz |
50 KVA |
|
|||
Power Supply Primary Voltage |
230 |
460 |
230 |
460 |
|
SCR Contactor Size 100% Continuous Rating |
600A |
600A |
1200A |
1200A |
|
Circuit Breaker Size, Amps |
225 |
100 |
400 |
225 |
|
Isolation Switch Size, Amps |
200 |
100 |
400 |
200 |
|
Fuse Size, Amps |
150*** |
100*** |
300*** |
150*** |
|
Cable Size, 100 Ft Run, 5% Drop, 5% Duty Cycle, 90o C. Hypalon or Equal |
500 |
2 |
2-4/0 per Leg |
3/0 |
|
* Measured as a projection welder, Style 1.
** Measured as a spot welder, Style 1A.
*** The Taylor-Winfield Corporation recommends Buss fuse type LPN or LPS.
**** Short circuit values (plus or minus 10%) measured at 8" platen spacing with 2-1/2" square copper shorting bar on centerline of platen of projection welders, and at 8" horn spacing and copper shorting bar substituted for electrode holders in spot welders.
Control operating voltage will be same as welder power supply unless otherwise specified. Solenoid valve voltage will be 115 volts
Force System Options
Adjustable stroke cylinder, (specify size 4" or 6" dia).
Adjustable-retractable stroke cylinder, switch and solenoid valve controlled (specify 4" or 6" dia).
Precision air regulator.
Air gauge calibrated in pounds of weld force.
Electrode and Horn Options
Standard (90 degree) upper and lower square horns, electrode holders, and electrodes to convert Style 1 to Style 1-A.
Transformer Options
Welding transformer for 50 Hz operation.
Cooling System Options
Water saver valve, solenoid operated by heat on/off switch.
Automatic solenoid operated water shut-off valve.
Convenience Options
Special paint (Specify brand, type and color).
Additional instruction manuals. Export boxing.
Accessories and Controls
We assume full responsibility for the complete coordinated equipment package.
A wide selection of various accessories is applicable to ENE welders including the latest safety features to meet OSHA requirements.
Sales and Service Representatives in principal cities.
