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Specifications for ENE Spot/Projection Welders

MECHANICAL SPECIFICATIONS

Machine Type

 

Style 1

Style 1-A

Style 1-A
Modified

Style 5

Horn Size

Inches Upper
Inches Lower

-
-

2.5 Sq.
2.5 Sq.

2.5 Dia.
2.5 Dia.

2.5 Dia.
2.75 Dia.

Horn Adjustment

Inches In
Inches Out

-
-

1
1

2.1
1.5

0
1

Platen Spacing Inches

Head Up Knee Up
Head Up Knee Down

9
15

9
15

6.2
12.75

-
-

Horn Spacing Inches

Head Up Knee Up
Head Up Knee Down

-
-

4
10

9.1
15.75

9
15

Platen Dimensions, Inches

 

6” Sq. T-Slots on 3.5” Centers

Electrode Holders

Upper
Lower

1.250” Dia. Barrel, 8” long
1.250” Dia. Barrel, 12” long

Electrodes

 

RWMA B-2508, Class A Alloy, 2” long, No. 5 Taper

Throat Depth

 

12” Proj
18” Spot

18” Proj
24” Spot

30” Proj
36” Spot

Standard Operating Cylinder, Diameter, Inches

Without Airlock
With Airlock

6
6

5
6

4
5

Maximum Force, Pounds

Without Airlock
With Airlock

2335
1675

1645
1645

1075
1075

Minimum Force, Pounds

Standard Air Regulator
Precision Air Regulator

650
300

490
230

350
175

Cylinder Stroke, Standard, Inches**,***

 

3

Air Pressure, Required PSI, **

 

80

Free Air Consumption ****
Cubic feet per inch of stroke

4” Cylinder
5” Cylinder
6” Cylinder

.09
.15
.21

 

 

 

* Since operating piston must bottom to assure proper airlock collapse, maximum stroke must be used at all times unless adjustable or adjustable-retractable cylinder is supplied.
** With or without airlock
*** Working Stroke appx. .25" less than cylinder stroke for electrode wear.
**** Maximum at 80 psi - operating cylinder only.

ELECTRICAL SPECIFICATIONS

Throat Depth Inches

 

12*

18*

18**

24**

30*

36*

30KVA
RATING
60Hz

50KVA
RATING
60Hz

75KVA
RATING
60Hz

100KVA
RATING
60Hz

Secondary Volts, Maximum

 

6.67

6.67

6.67

6.67

6.67

6.67

Current Output, Amperes, Maximum*****

 

34,000

26,000

24,500

20,800

18,000

15,500

Power Demand, KVA, Maximum*****

 

225

173

163

138

120

103

Power Factor, Short Circuit %

 

32

28

28

28

27

27

Duty Cycle at Above KVA Demand %

 

.89

1.5

1.9

2.4

3.1

4.2

Primary Amperes at Maximum Demand*****

460V.
230V.

510
1020

390
780

370
740

310
620

270
540

230
460

Secondary Volts, Maximum

 

7.66

7.66

7.66

7.66

7.66

7.66

Current Output, Amperes, Maximum*****

 

39,200

28,700

28,200

23,500

20,400

17,700

Power Demand, KVA, Maximum*****

 

300

220

216

180

156

136

Power Factor, Short Circuit %

 

32

28

28

28

27

27

Duty Cycle at Above KVA Demand %

 

1.36

2.53

2.62

3.78

5.03

6.62

Primary Amperes at Maximum Demand*****

460V.
230V.

652
1304

478
956

469
939

391
782

339
678

295
591

Secondary Volts, Maximum

 

8.51

8.51

8.51

8.51

8.51

8.51

Current Output, Amperes, Maximum*****

 

43,300

32,000

31,300

26,100

23,000

19,800

Power Demand, KVA, Maximum*****

 

369

272

266

222

195

169

Power Factor, Short Circuit %

 

32

28

28

28

27

27

Duty Cycle at Above KVA Demand %

 

2.02

3.72

3.89

5.59

7.24

9.65

Primary Amperes at Maximum Demand*****

460V.
230V.

802
1604

591
1182

578
1156

482
965

423
847

367
734

Secondary Volts, Maximum

 

9.58

9.58

9.58

9.58

9.58

9.58

Current Output, Amperes, Maximum*****

 

54,500

43,500

41,400

35,600

29,800

25,100

Power Demand, KVA, Maximum*****

 

522

416

396

341

285

240

Power Factor, Short Circuit %

 

32

28

28

28

27

27

Duty Cycle at Above KVA Demand %

 

1.79

2.83

3.12

4.21

6.03

8.50

Primary Amperes at Maximum Demand*****

460V.
230V.

1134
2268

904
1808

860
1721

741
1482

619
1239

521
1043

* Measured as a projection welder Style 1.
** Measured as a spot welder Style 5.
*** The Taylor-Winfield Corporation recommends Buss fuse type LPN or LPS
**** The Taylor-Winfield Corporation recommends Gould Shawmut fuse type A4 Bx.
***** Short circuit values (+/- 10%), measured at 8" platen spacing with 3" diameter copper shorting bar on centerline of platen of projection welders; and at 8" horn spacing and copper shorting bar substituted for electrode holders in spot welders.

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