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Machine Type
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Style 1
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Style 1-A
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Style 5
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Horn Size
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Inches Upper
Inches Lower
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-
-
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3 Sq.
3 Sq.
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3 Dia.
*
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Horn Adjustment
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Inches In
Inches Out
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-
-
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.5
1
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0
1
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Platen Spacing Inches
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Head Up Knee Up
Head Up Knee Down
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10
16
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10
16
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-
-
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Horn Spacing Inches
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Head Up Knee Up
Head Up Knee Down
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-
-
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4
10
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9
17.5
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Platen Dimensions
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Inches
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9” Sq. T-Slots on 6” Centers
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Electrode Holders
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Upper
Lower
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1.50” Dia. Barrel, 8” long
1.50” Dia. Barrel, 12” long
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Electrodes
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RWMA B-2710, Class 2 Alloy,
2.5” long, #7 RWMA Taper
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Cylinder Stroke,
Standard, Inches ****
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4
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Air Pressure, Required PSI, **
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With Airlock
Without Airlock
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90*****
80
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Free Air Consumption ******
Cubic feet per inch of stroke
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9” Cylinder
10” Cylinder
12” Cylinder
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.470
.582
.836
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Typical Welding Speed ******
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25-50 spot welds per minute *******
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Throat Depth
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Inches
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Projection
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Spot
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12
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18
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30
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18
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24
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36
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Standard Operating Cylinder, Dia. Inches
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Without Airlock
With Airlock**,***
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12
10
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10
10
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9
10
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9
10
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9
10
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9
10
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Maximum Force, Lbs.
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Without Airlock or Airlock Locked Out
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9200
5600
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6280
5600
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5250
4300
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5250
4300
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5250
4300
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5250
4300
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Minimum Force, Lbs.
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1050
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775
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650
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650
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650
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650
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* Lower horn tapered: 3.25" dia. at front, 5" dia. at rear.
** If double pressure airlock is used, initial force is 40% of final force - Forge delay timer is
required.
*** Since operating cylinder bottoms in operation, adjustable or adjustable-retractable cylinder is recommended.
**** 5" and 6" stroke available. Working stroke approx. .25" less than
cylinder stroke for electrode wear.
***** To obtain collapse rate of airlock.
****** Maximum at 80 psi - operating cylinder only.
******* Variance in speed dependent upon cylinder size and stroke of
welding two pieces of .060" material.
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ELECTRICAL SPECIFICATIONS
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Throat Depth Inches
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12*
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18*
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18**
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24
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30
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36
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150KVA
RATING
60Hz
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Secondary Volts, Maximum
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10.5
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10.5
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10.5
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10.5
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10.5
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10.5
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Current Output, Amperes, Maximum*****
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63,700
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49,100
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47,300
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38,400
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32,400
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27,600
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Power Demand, KVA, Maximum*****
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669
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515
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496
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404
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340
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290
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Power Factor, Short Circuit %
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33.5
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30.5
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30.5
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28.0
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25.5
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23.2
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Duty Cycle at Above KVA Demand %
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2.52
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4.24
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4.58
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6.88
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9.76
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13.4
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Primary Amperes at Maximum Demand*****
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460V.
230V.
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1520
3040
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1170
2340
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1130
2260
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915
1830
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775
1550
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660
1320
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200KVA
RATING
60Hz
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250KVA
RATING
60Hz
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Secondary Volts, Maximum
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12.2
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12.2
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12.2
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12.2
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12.2
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12.2
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Current Output, Amperes, Maximum*****
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74,000
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57,000
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55,000
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44,500
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37,400
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32,000
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Power Demand, KVA, Maximum*****
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904
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695
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672
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544
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457
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391
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Power Factor, Short Circuit %
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33.5
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30.5
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30.5
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28.0
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27.5
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23.2
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Duty Cycle at Above KVA Demand %
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2.39
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4.05
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4.34
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6.62
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9.38
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12.82
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Primary Amperes at Maximum Demand*****
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460V.
230V.
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2060
4120
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1580
3160
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1530
3060
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1235
2460
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1035
2070
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890
1780
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Secondary Volts, Maximum
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13.75
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13.75
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13.75
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13.75
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13.75
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13.75
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Current Output, Amperes, Maximum*****
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83,500
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64,400
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62,000
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50,200
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42,300
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36,200
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Power Demand, KVA, Maximum*****
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1150
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885
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852
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690
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581
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498
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Power Factor, Short Circuit %
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33.5
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30.5
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30.5
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28.0
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25.5
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23.2
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Duty Cycle at Above KVA Demand %
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2.36
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4.00
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4.31
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6.58
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9.26
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12.60
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Primary Amperes at Maximum Demand*****
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460V.
230V.
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2610
5220
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2010
4020
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1940
3880
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1570
3140
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1320
2640
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1130
2260
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* Measured as a projection welder .
** Measured as a spot welder .
*** Not Recommended.
**** SCR sizing for 50 cycle maximum conduction at listed duty
cycle. Maximum water temp 1-4 degrees F. (40 degrees C).
Short circuit values (+/- 10%), measured at 8" platen spacing with 3" diameter copper shorting bar on centerline of platens of
projection welders; and at 8" horn spacing and copper shorting bar substituted for electrode holders in spot welders.
Control operating voltage will be same as welder power supply unless
otherwise specified. Solenoid Valve voltage will be 115 volts.
The Taylor-Winfield Corporation recommends Gould Shawmut Fuse Type A4BX.
The Taylor-Winfield Corporation recommends the
above indicated fusible isolation switch and cable sizes, put purchaser should check local and state electrical code requirements.
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