Information - Email us at sales@taylor-winfield.com
 

Specifications for ERE Spot/Projection Welders

MECHANICAL SPECIFICATIONS

Machine Type

 

Style 1

Style 1-A

Style 5

Horn Size

Inches Upper
Inches Lower

-
-

3 Sq.
3 Sq.

2.75 Dia.
4 Dia.

Horn Adjustment

Inches In
Inches Out

-
-

1
1

0
1

Platen Spacing Inches

Head Up Knee Up
Head Up Knee Down

10
16

10
16

-
-

Horn Spacing Inches

Head Up Knee Up
Head Up Knee Down

-
-

4
10

8
13.75

 

 

6” Dia.

7” Dia.

8” Dia.

Maximum Force, Lbs.

With or without arilocks

2360

3180

4120

Minimum Force, Lbs.

Standard Air Regulator
Precision Air Regulator

 

 

 

Platen Dimensions

Inches

7” Sq. T-Slots on 5” Centers

Electrode Holders

Upper
Lower

1.50” Dia. Barrel, 8” long
1.50” Dia. Barrel, 12” long

Electrodes

 

RWMA B-2710, Class A Alloy, 2” long, #7 RWMA Taper

Cylinder Stroke,
Standard, Inches ****

 

4

Air Pressure, Required PSI, **

 

80

Free Air Consumption ****
Cubic feet per inch of stroke

5” Cylinder
6” Cylinder
7” Cylinder

.210
.285
.375

Typical Welding Speed ******

 

60 spot welds per min.

* 6" diameter cylinder available on all throat depths.
** 7" diameter cylinder available on up to 18" projection welders: 24" spot welders.
*** 8" diameter cylinder available on 12" projection welders; 18" spot welders
**** Working force approx. 1/4" less than cylinder stroke for electrode wear.
***** Maximum at 80 psi-operating cylinder only.
****** Approximate speed for welding 2 pieces of .060" material.

ELECTRICAL SPECIFICATIONS

Throat Depth Inches

 

12*

18*

18**

24

30

36

75KVA
RATING
60Hz

Secondary Volts, Maximum ***

 

8.15

8.15

8.15

8.15

8.15

8.15

Current Output, Amperes, Maximum*****

 

49.700

38,800

36,700

29,400

24,200

20,900

Power Demand, KVA, Maximum*****

 

405

316

299

240

197

170

Power Factor, Short Circuit %

 

33.5

30.6

30.6

28.5

27

26

Duty Cycle at Above KVA Demand %

 

1.71

2.81

3.14

4.88

7.24

9.69

Primary Amperes at Maximum Demand*****

460V.
230V.

920
1840

720
1440

680
1360

545
1090

450
900

385
770

100KVA
RATING
60Hz

Secondary Volts, Maximum

 

10.00

10.00

10.00

10.00

10.00

10.00

Current Output, Amperes, Maximum*****

 

61,000

47,600

45,500

36,100

29,700

25,600

Power Demand, KVA, Maximum*****

 

610

476

450

361

297

256

Power Factor, Short Circuit %

 

33.5

30.6

30.6

28.5

27.0

26.0

Duty Cycle at Above KVA Demand %

 

1.34

2.20

2.47

3.84

5.66

7.60

Primary Amperes at Maximum Demand*****

460V.
230V.

1390
2770

1082
2164

1020
2040

820
1640

675
1350

582
1164

150KVA
RATING
60Hz

200KVA
RATING
60Hz

Secondary Volts, Maximum

 

11.58

11.58

11.58

11.58

11.58

11.58

Current Output, Amperes, Maximum*****

 

71,000

55,100

52,200

41,800

34,400

29,700

Power Demand, KVA, Maximum*****

 

822

638

604

484

398

344

Power Factor, Short Circuit %

 

33.5

30.6

30.6

28.5

27

26

Duty Cycle at Above KVA Demand %

 

1.66

2.76

3.08

4.80

7.10

9.5

Primary Amperes at Maximum Demand*****

460V.
230V.

1870
3740

1450
2900

1370
2740

1000
2000

904
1808

782
1564

Secondary Volts, Maximum

 

14.65

14.65

14.65

14.65

14.65

1465

Current Output, Amperes, Maximum*****

 

89,900

69,800

66,000

52,900

43,500

37,600

Power Demand, KVA, Maximum*****

 

1317

1022

967

775

637

507

Power Factor, Short Circuit %

 

33.5

30.6

30.6

28.5

27

26

Duty Cycle at Above KVA Demand %

 

1.15

1.91

2.14

3.33

4.93

7.78

Primary Amperes at Maximum Demand*****

460V.
230V.

2993
5986

2323
4645

2198
4395

1761
3523

1448
2895

1152
2304

* Measured as a projection welder .
** Measured as a spot welder .
*** Short circuit values (+/- 10%), measured at 8" platen spacing with 3" diameter copper shorting bar on centerline of platens of projection welders; and at 8" horn spacing and copper shorting bar substituted for electrode holders in spot welders.

Control operating voltage will be same as welder power supply unless otherwise specified.

Solenoid Valve voltage will be 115 volts.

Initiating switch voltage will be 115 volts or less.
 

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