Welding Process IntegrationFrom single to multiple welding processes including Resistance Welding, ARC (MIG, TIG, Plasma) and Laser Welding integrated into continuous parts production systems.
Induction Heating IntegrationInduction heat treatment, brazing and tempering processes integrated into a complete assembly system for optimal part production.
IndexingRotary and linear index systems configured and integrated to move parts smoothly and reliably from station to station. Parts loading and unloading equipment provided as part of a continuous production line, or for specific stages in a non-synchronous multi-station assembly process.
Diagnostics & Data AcquisitionCustom designed systems with sophisticated diagnostic process verification to assist machine operators and maintenance personnel with operation of the equipment.
Integration of special software packages that include such features as Statistical Process Control (SPC), Event Detectors, Data Logger, Reporting, Trending Network and Alarming.
Rotary and Linear Synchronous SystemsRotary and/or linear systems fully synchronized to keep your parts moving from station to station through a complete integrated assembly process.
Non Synchronous SystemsStand-alone manual load and unload stations with automatic internal process and part placement control built on linear tracks, rotary dial tables or cross transfers systems. Non synchronous systems are used for parts manufacturing where each stand-alone station performs a unique function that is integral to an overall part assembly process.
Non synchronous systems are expandable by adding additional automated cells to the assembly process when future part production demands increase.
Quality ControlVision inspection systems integrated to perform in-line inspection and part placement verification for individual or complete part assemblies. Integrated vision systems can detect non-conforming parts which are identified and rejected from the assembly process to assure quality control.
Part tracking systems including mechanical and visual parts marking, such as barcoding and laser marking, with software integration for parts and assemblies integrated into a synchronous or non-synchronous assembly system as required.
System AutomationAutomated machine operating systems include manual, semi-automatic or fully automatic process control according to your process and production needs. Comprehensive data acquisition, part identification and historic part production data archiving are available.
Production Flexibility and Factory Floor DurabilityAutomated assembly systems include flexible lean manufacturing and automation processes to match parts production needs for today and in the future. The systems are designed for efficient part adjustment and tooling changes to maximize production rates and minimize downtime.
New automated assembly systems can be integrated into existing production lines, or develop as part of a comprehensive new production project.
Start-Up and CommissioningAll automated assembly systems are tested and qualified in collaboration with the customer before shipment. The same T-W test and field service engineers who qualify the equipment prior to shipment are available to assist with on-site start-up and commissioning if requested.